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ONEX #54 Web Site
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Date:  4-9-2012
Number of Hours:  7.00
Manual Reference:  W09
Brief Description:  RH outbd substructure assy

Updrilled leading edge 1/4" forming holes on ribs to 3/8" for plastic wire conduit. Used a vacuum cleaner to suck in a pull string for the wire. I used some kite string, which was small but strong, and tied an end to a small wad of papar towel as a "plug" to pull the string through as it was sucked along.

Primed mating surfaces of all rib/spar interfaces.

Smoothed edges of RH outbd middle skin.

Clecoed subframe for final fit and installed AN960-10L thin washers on the #6 aft rib angle. The grip length on the AN3-5A bolts had minimal exposure with the full size AN960-10 washers.

Checked torque on pre-made spar bolts. Installed and torqued AN3 bolts to 25 in-lb. Installed 8-32 bolts and torqued to 15 in-lb. Applied torque seal to all torqued nuts.

Riveted ribs to main and aft spars.

Started RH middle skin installation.
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"pull wire" in electrical conduit

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RH outbd skin install started

RH outbd skin install started

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